Monday, November 30, 2020

Bushwack Boat -- Chesapeake Bay Skiff

A model I built for the Chesapeake Wooden Boat Builders School of the Upper Bay Museum in North East, MD (www.upperbaymuseum.org/).


These workboats were used for market gunning at the turn of the last century and were ubiquitous on the upper Chesapeake Bay, and working around the Susquehanna Flats. I built this model using plans from the Chesapeake Bay Maritime Museum in St. Michaels (www.cbmm.org/2010/store/plans.htm). The primary need was for a lightweight model that would be strong enough to survive transport to and handling at the museum's numerous off-site shows. Scale is 1-inch to the foot, and the model is almost two feet long. Note the hole near the waterline in the transom for the sculling oar that is used to sneak up on the targeted waterfowl.



It was an interesting project and I achieved the weight and toughness criteria by using foamboard for the hull. I tried building using individual "planks." They were too stiff to bend to the lines. The trick was to score the board on inside of the bend, every half-inch or so. The cut lines could be faired afterwards. Individual planks were then scribed onto the board, and the assembly was considerably stronger than if it were built with planks. The rough workboat finish was easy -- light grey primer Krylon spray paint. It has taken the abuse of traveling with the museum's shows amazingly well, although the canvas didn't last more than a couple of seasons.

A full-size example of a bushwack boat in excellent condition is located in the Upper Bay Museum. And I know where a lot more of them have been squirreled away...


Sunday, November 29, 2020

Fun with Outboards

This is a compilation of useful information that I began accumulating while working on antique outboards for a local maritime museum.


If you want to learn more about good old outboards, what to look for, and how to keep them running, the VERY BEST book to buy is “Cheap Outboards” by Max Wazrzyniak. You can purchase it from Duckworks Boat Builders Supply at www.duckworksbbs.com/media/books.htm. His chapters describing servicing for the OMC ignition and gearbox are classics. And he gives excellent guidance on what motors to look for and how to evaluate them before you buy them. My only criticism of this book, which was published in 2006, is that it is getting a bit dated and does not address any of the “modern” models that were manufactured after 1980 (they appeared to be contrary to Wazrzyniak’s definition of “cheap” back then, due mainly to their electronic ignitions). If you don’t want to buy the book, you can still read his articles on good old outboards at http://www.duckworksmagazine.com/06/columns/max/articles.htm

One of the best online sources of information for good old outboards is Leeroy Wisner’s website “Leeroy’s Ramblings,” www.leeroysramblings.com. As the title suggests, some of his articles are lengthy, but in return he provides plenty of details and photos for maintaining and repairing several of the smaller OMC outboards. He has written lots of stories of his old outboard adventures. And he has useful information on buying, repairing, and caring for good old outboards that span the “modernized” Johnson/Evinrudes as well as other brands -- Mercury; Force; and Yamaha.

A excellent source of information on vintage (1970 and older) outboards is Peter Hunn’s “The Old Outboard Book.” This is considered the bible for the antique outboard collector and for anyone interested in the history of the motors that our parents and grandparents bought and used. He has provided a wealth of history for Evinudes, Johnsons, Kiekhaefer and Mercurys, and all the lesser-known pre- and post-war brands.

If you have a good old motor, or have decided to go find (and use) a good old motor, you will need a few sources of parts to help keep it running. Here are some of the best and most useful to me: first, search the internet and YouTube with your specific motor and horsepower and you will find many more sources of information and know-how. How to change the water impeller, or the points? Look on YouTube for the make and model. Many outboards use the same parts and design for different models, so often just finding something close to the vintage and horsepower is good enough. For on-line parts drawings of post-war OMC motors, hard-copy OEM service manuals, and discounted OEM and aftermarket parts go to Marine Engine (www.marineengine.com). And for on-line parts drawings of Nissan/Tohatsu motors and parts you can check out Mastertech Marine, http://www.maxrules.com/index.php

If you want a service manual, check your library, used book stores, or Amazon for the Clymer books. If you have an OMC motor, look for “Evinrude/Johnson Outboard Shop Manual, 1.5-125 HP, 1956-1972” (B734); “Evinrude/Johnson Outboard Shop Manual, 2-40 HP, 1973-1990” (B732); and “Evinrude/Johnson Outboard Shop Manual, 2-70 HP, 1995-2007” (B735-2). The second of these manuals (B732) spans OMC’s transition to the “modern” engines with their electronic ignitions, and it might be the most useful of the three. Like the Clymer manuals that cover multiple years and models, SELOC also publishes a series of manuals that cover the various makes. If you need it, you can get copies of shop manuals for specific engines from www.marineengine.com.

For almost real-time commentary and online Q&A on old motors, check out the Antique Outboard Motor Club’s (www.aomci.org) “Ask a Member” forum at 
www.aomci.org/resources/ask-a-member/. You have to join the AOMC or register as a guest to post questions or comments, but searching the forum for information is free and fun. There is an incredible amount of information on the less common -- and really old -- motors, and there seems to be experts on every motor, and opinions on just about any motor problem. As always, the advice can sometimes be worth what you pay for it (nothing), so be prepared for contradictory suggestions and solutions.

The Antique Outboard Motor Club also holds local meets, which always include a motor and part flea market, and probably has a good lunch, too. Their website lists the event schedule and even directions to a meet near you, www.aomci.org/events/. You don’t need to be a member of the club to participate in the meet although they usually ask for a few bucks to help pay for the lunch and space. Ask questions -- advice is free, and you’ll probably find someone who can help you figure out your problem. AOMC meets are a great place to find good old outboards -- motors that are too new or too common to collect, but too good to throw out and need to find a new home. Kicking tires and dickering are accepted practices at the flea markets. And they will most likely be very happy to help you keep your good old outboard motor running like new.

Finally, here are some basic outboard rules to keep in mind, especially if you are shopping for your first good old outboard (or if you need some reminders):
  • Never turn an engine backwards. Only turn the engine flywheel clockwise.
  • Never shift an engine without turning the flywheel or the prop. Never force the shift lever.
  • Never shift a running engine unless it’s operating at idle speed, or at least running very slowly.
  • Don’t “baby” the shifter. Bring the motor speed down, and then shift, positively. This helps the shifter “clutch dog” on propeller drive shaft live a much longer life.
  • Never shift from forward to reverse (or the opposite) without pausing in neutral.
  • Never, ever run an outboard without cooling water. And never run an engine if you can’t be sure is cooling (carefully feel the area around the crankcase near the spark plug -- if it’s hot to touch, shut the motor down and figure out what’s clogged or broken).
  • Never, ever operate a 2-cycle engine without oil in the gas. Even if you have to use the wrong oil (in an emergency), or the wrong proportion (more, within reason, is always OK) make sure there’s some kind of oil in the gas to lubricate the moving parts.
If you're interested in more information, I wrote an article, "Keeping Up with you Old Outboard," that's in Small Craft Advisor, No. 121 (Jan/Feb 2020). Reprints available at www.smallcraftadvisor.com.   b

Saturday, November 28, 2020

Electronics for the Small Boat

I assembled these notes in late November 2019 for an article published in Small Craft Advisor (No. 117, May/June 2020). Recently I saw ads for equipment that I listed now on sale for the holidays. And I thought it would be interesting to see how much prices had changed, or if there were new models that we might be interested in. I'll show my updates in BOLD.


Personal Light/Strobe on your PDF (prices from Defender -- WM usually has price match)

  • ACR Auto HemiLight 3 -- $20. Now $19  very compact
  • ACR Manually Activated C-Strobe -- $19. Now $17.
  • ACR C-Strobe H2O, with water activation, $20
  • UST See-Me Compact Light-Strobe -- $12. Now $13.50 for the original 1.0 model.
  • UST See-Me Strobe 2.0, with water activation, $26.


Handheld/Portable VHF Radio with NOAA weather

  • Standard Horizon HX40 -- $120, less $20 manufacturer rebate until 12/31/2020
  • WM VHF75 -- $120 (frequently on sale for less than $100). Obsolete? No more WM models? Check The GPS Store for low-cost radios.


GPS Chartplotter (Fishfinder combo) and Depth Sounder

  • Garmin 78sc handheld with BlueChart Coastal Charts -- $280. On sale at West Marine (WM) for $180, until 11/30/2020.
  • Garmin echoMAP 44cv Fishfinder/Chartplotter with BlueCharts -- $349 today. When it's on sale, as low as $250.
  • Upgrade to bigger display? Simrad Cruise 7 with coastal charts, $350 at WM until 12/24/2020. Hummingbird Helix 5 with coastal/inland charts, $400. Garmin echoMAP plus 64cv with BlueCharts, $449 at WM, "limited availability". Always check the prices at The GPS Store.


Navigation and Night Lights -- LED to save power. Portable or wired to 12V 

  • Battery powered Navisafe 767 Tricolor/Nav and mount kit, $126 (Duckworks BBS). Duckworks is now selling Navisafe 954 kit, $146.40. Better?
  • Navisafe N-001 Tricolor w/mag base, $55. Now $59.53 at Duckworks. Hmm.
  • Portable solar-charged Luci Light -- $20. $13 at Walmart and on-line at MPowered until 11/29/2020.
  • Wired -- Dimmer and lightstrip -- $30 + $6-10/ft LEDs. Home Depot - see my blog post for 11/20/2020


SPOT (Tracking and SOS)

  • SPOT - Gen 3 -- $149 plus service subscription ($20/month; $200/year)
  • SPOT - Gen 4 -- normally $150, on sale for $100 until 12/24/2020
  • SPOTX -- normally $250, on sale for $200 until 12/24/2020
  • Service plans: Annual Contract or Monthly Flex now available for both SPOT and SPOTX


Emergency Strobe -- USCG-approved replacement for handheld flares (required for OAL > 16 feet)

  • Weems & Plath SOS Distress Light Electronic Flare -- $90
  • Orion Electronic Beacon -- $90. On sale at WM for $60 until 11/30/2020

Rechargeable Batteries

  • Capacity -- in “amp-hours,” e.g., Group 24 is around 65-80 A-hrs (can use half = 40 A-hr)
  • Flooded (has caps to add water) -- most forgiving of abuse and cheapest, by far..
  • AGM (absorbed glass mat; sealed -- no water required) -- less care; more sensitive to charging 
  • “Starting” -- NOT for running electronics. Flooded, $115-135; AGM, $230
  • “Deep discharge” -- for running things. Flooded, $190; AGM, $340
  • Dual use -- Starting, and limited deep discharge. Flooded, $160; AGM, $249
  • 12V, 50 A-hr lithium iron phosphate drop-in replacement -- $545 (Alt-E store). Now $575, same price as ReLion's 50 A-hr battery.
  • 12V, 45 A-hr LiFeP battery -- $355 from M-Tech Lithium
  • 12V, 100 A-hh LiFeP battery -- $825 from M-Tech Lithium
  • Li-ion jump start pack -- USB power; limited 12V power (3 A-hr) but less than $100. Good ones are now between $50 and $80.


Battery Chargers

  • Look for “three-stage” chargers that can float the battery once it’s fully charged (e.g., Guest; NOCO)
  • Capacity -- charger ROT (rule of thumb): 10-20% of battery amp-hours; e.g., 5 amp charger for 50 amp-hour battery
  • MPPT solar charger: 12V, 5 amp "brick" -- Genesun GV-5-Pb-12, $70. Now $68 at Alt-E Store.
  • New low price: 12V, 10.5 amp MPPT charger: Genesun GV-10-Pb-12, $89 at Alt-E.
  • Also consider the Victron Blue Solar 15-amp MPPT charger, $89 at Alt-E. With Bluetooth, $118
  • 60-W solar module, $90 (Alt-E Store). 60-W module is gone. 30-W module, $49, 50-W module, $79. 100-W module, $149. 150-W module, $175. 200-W (24V) module, $219.
  • Solar module ROT -- module current equal to 10% of battery amp-hour rating; e.g., 5 amp module for 50 amp-hour battery; 10-amp module for 100 amp-hour battery.

Tiller Pilot (since I now have a battery and a way to charge it)
  • Raymarine ST1000 (3 ton, NMEA), $380, Defender; $364, Hodges.
  • Raymarine ST2000 (5 ton, ball drive, NMEA), $486, Defender; $448, Hodges.
  • Simrad TP10 (5 tons), $480, WM. $363, Hodges.
  • Simrad TP22 (5 tons, NMEA), $600, WM. $444, Hodges.
  • Simrad TP32 (6 tons, NMEA), $807, WM. $605, Hodges.
  • compare to Pelagic (remote control unit), starting at $900.

Comments -- 11/27/2020

Improvements in the personal strobe lights. And the costs are very low. The Orion and W&P electronic strobes that replace flares look like they are dominating the market -- and the on-sale price for the Orion, less than half of the original price a few years ago, is incredible. And SPOT has released their 4th generation tracker. Not going away. More choice in subscription -- yearly or monthly. But does not appear that prices have gone down...What's improved in Gen4?

The manufacturer of the Luci Lights, MPowered, has greatly expanded their product line. You really need to spend some time on their website to see where they are heading -- very cool products. And prices ARE going down on early models.

As usual, the models and prices for VHF radios and GPS units are changing too fast to keep up. The same thing is beginning to happen with lithium batteries to replace lead-acid batteries. And the availability and prices for solar modules are very dynamic -- whatever I write will become quickly dated. I'm just putting a stake in the ground.

Don't fret if we're past the "sale price" expiration date. What I've seen is that a lot of this stuff will go back on sale around the end of the year, or in the spring before the boating season really gets going again.

Finally, there are interesting developments in other devices, such as Personal Locator Beacons, AIS, and Garmin's inReach devices. But that will take more effort to document. Stay tuned.


Sources

Friday, November 27, 2020

MacGregor 19 Rudder Mod

All of the MacGregor powersailers have twin kick-up rudders that are used both for sailing and when the outboard is running, even at speed. On the M19, the motorwell is too narrow to allow the outboard to swing more than a few degrees. Unlike the later 26X and 26M models, the motor and the rudders are not connected together on the M19.

The kick-up rudder blades are hinged on custom stainless steel rudder posts. MacGregor used sacrificial plastic shear pins, nylon bolts, or wooden dowel pins to hold the hinged blades in the down position. The photo shows the rudder blade down, using the stainless steel "transport" pin (which I use to lock the blades up for trailering, not for sailing!).


Running aground breaks the plastic or wood pin and (hopefully) protects the steering mechanism and rudder blade from major damage. But with the blade up it's now nearly impossible to steer the boat, and the blade could even break if the boat is running at speed. In the worst case, the stress could rip out both the rudder and rudder post. Even though the original rudder blades are rather substantial construction, it looks like many M19 owners have replaced their rudder blades, for one reason or another. They are available from Blue Water Yachts (www.bwyachts.com), the aftermarket part supplier for MacGregor sailboats. Or from Ruddercraft (www.ruddercraft.com, only $559).

Why not just motorsail using the outboard to steer using it if the pins should shear? As mentioned above, on the M19 the 40-hp outboard can't swing more than a few degrees, and the motor is not connected to the tiller arm. Besides the issue with steering, how do you replace the pin when you're out on the water? And you don't have a boarding ladder? It would be prudent at this point to fire up the outboard, drop the sails, and motor back to a dock to effect the pin replacement.

The rudder shear pins have contradictory requirements: they must be strong enough to keep the rudders down while planing at full speed (according to the specs, up to 25 mph), but still able to shear through if you hit something solid. I did not expect the plastic pins that came with the boat to last very long on the Chesapeake Bay, particularly in the places where I gunkholed with my Potter 15. The spares included with the boat were clearly homemade home-brew replacements -- so it looked like I needed to devise an alternate approach. I definitely did not want to break a rudder blade, or a steering post ($185 for a replacement), or worse.

The original M19 rudder blades appear to be solid fiberglass and weigh about 14 pounds. Many of the more common 26-foot powersailers, and a few M19 owners, modified their blade systems and used multi-part uphaul and downhaul lines. However, this seemed much too complicated to me, and required a lot of parts and some machining. Instead, I borrowed a tried-and-true Potter mod -- the push-pull control rod -- which, according to Potter lore and typical of the breed, was originally conceived using a broken golf club handle (see, for example, Harry Gordon's or Wayne Pierce's “Rudder Blade Push-Pull Control Rod... " rudder modifications in the WW Potter Owners Association archive). My push-rod prototype was constructed using scrap wood and some scrap copper water tubing that was sitting in my shop. I attached a spare plastic bimini fitting to the top of each rudder blade, flattened the end of the copper tubing, and attached it to the fitting.


To top of the copper pipe is retained by a wood crosspiece, which has holes the the copper pipes that are drilled just slightly oversize, so there is some friction. It worked very well until I oiled the wood to protect it.


This modification is simple and cheap; but the rudders still would kick up when the boat was powered up and there was a lot of pressure on the blades. My contribution to the Potter mod is to rig the “golf clubs” with a thin line “stop” to hold the blades down. The lines are stretchy enough that if the rudder blades do connect with something, or if I drive the boat fast enough, they will lift a bit, but I will still have enough blade down to control the boat. Next I'm going to replace the wood crosspiece with some PVC lumber, and then I won't have to bother with varnishing or painting (the crosspiece above looks pretty ratty, after one season). I can think of many ways to control the friction between rods and the crosspiece, but all of them increase the parts count and complexity of the mod. So I will retain the line-cleat arrangement for now.

As I said earlier, during transport on the trailer I lock the rudder blades up using those stainless steel pins. The bottom of the rudder blades needed some touch up epoxy. Once the repairs cured, I buffed them up the lower part of the rudder blades with 50 grit sandpaper and spray painted them with "Kubota" orange spraypaint from my local hardware store.










Thursday, November 26, 2020

Going; going; gone. Well, almost...

No, I'm NOT talking about politics. As I'm doing research on the internet, more and more of my bookmarked links lead to "not there anymore" pages. This post is to help me remember that sometimes you can still find information if you look for it hard enough. 

International Marine, manufacturer of the West Wight Potter sailboats until it closed in 2015, provided a treasure trove of information gathered from Potter owners and ex-owners. If you were a new owner of an old Potter, this website was invaluable (thank you, Ken Lange). When the company closed, the Potter lore appeared to be lost. Fortunately, most of the information on the old website still exists (for now at least...) using the Wayback Machine,

https://web.archive.org/web/20160401020516/http://wwpotterowners.com/

As a new owner of a 25 year old MacGregor 19 Powersailer, I found the "dougpile.com" website to be a great starting point for info and mods, including a copy of the M19 Owners Manual. The original website is gone, but most of that content is still at

http://web.archive.org/web/20161014125752/http://www.dougpile.com/mac19/

A couple of years ago, I found another great MacGregor sailboat resource. I spent time perusing the forums, especially the section of "mods," then dreamed of the mods that I would undertake on my new-to-me M19. After a few months, the website disappeared. The boat has been parked and the projects have been halted for a couple of seasons. 

Recently I went looking for a nugget of information related to outboards and prop selection using the usual Google search. Lo and behold, I found that the old Mac website has reappeared, with a new and sleeker front page, a lot of recent posts on the forums, and more mods. More fun this winter; and dreams of new Mac19 projects! Here's the link,

www.macgregorsailors.com

To give equal time to the Potter owners (or potential owners), the best forum that I've found is at at the Trailor Sailor website. Here's the link to the Potters (there are also forums for other brands like Nimble, Com-Pac, Montgomery, and Precision), 

https://forum.trailersailor.com//forum.php?id=2


Happy Thanksgiving.






Wednesday, November 25, 2020

OMOB (One More Old Boat) MacGregor 19 Powersailer -- Part 2

You can’t get a really good look at a used boat or car until you are alone with it. Since I bought the boat in November, I used the off-season winter months for research; I started this article to document what I found...Today, as the boat and information both increase in age, I'm finding that lots of M19 knowledge and lore is slowly disappearing, year by year...


The original owner of my M19 powersailer bought the boat in 1993 in Ohio and sailed her on the upper Chesapeake Bay. It looked like he set it up for for single- or short-handed sailing. He used the boat for over 20 years, then donated it to a maritime museum. I bought the boat in the fall of 2017, and no one knew much more about him or about the boat than that. The best place to find current information on MacGregor powersailers is at the MacGregorSailors.com forum, https://macgregorsailors.com/forum/. There are plenty of comments from 26X and 26M owners, but very little about the M19.

Mast and Standing Rigging


The 23’-8” mast on the M19 is a “two-part” masthead rig and can (theoretically, at least) be stored inside the boat. That is what is shown in the original advertisement and sales brochures and videos of the MacGregor powersailers. What I quickly learned is that "storage" in this case means “end of season” -- or longer-term --storage. It does not mean that the mast is easily dismantled for trailering from point A to point B, or while on the water. A heavy coupling that slides into the mast ends also supports the tubular spreaders and joins the two mast sections. Getting them apart, and back together, is a task that I’m not going to repeat very often (if ever).


The mast cross-section is robust for a 19-foot boat: 4” x 3” (similar to Dwyer DM-6). The stainless steel mast step is hinged. A 3/8-inch bolt is the pivot pin. The step has a second set of holes on the bow end. Presumably these are for the mast-raising gin pole. It does not look like the boom is configured to serve as that element. The lower mast has two cleats for the halyards, but my boat has extra hardware, turning blocks and organizers. They are not original and were added for bringing the halyards back to the cockpit.


There are two flat straps bolted to the forward cabin top corners (below the deck organizer in the photo above). They are original, not added, and are in-line with the mast step. I assume they are the attachment points for the two baby stays that stabilize the mast while it is being raised or lowered. Presumably the ends of the baby stays have special clips that toggle into the straps. There are also two bullet blocks that are toward the forward edge of the cabin top, about 18 inches away from the mast. They are also are original, not added later. Are they fairleads for the jib sheets? Maybe, the owner's manual does not tell. But the manual does show them being used as lashing points for "optional" mast-stabilizing baby stays, which were attached to a set of cleats on the mast that are about five feet up from the step. On my M19 the cleats are only 40 inches up the mast. That's not much stabilizing for a heavy mast that's almost 24 feet long...just sayin'. The mast on my M19 does have two holes, one on each side, further up the mast, about where the alleged cleats would be located. Perhaps a set tangs for connection to the babystays could be attached there, in lieu of another set of cleats.

The mast has upper and lower shrouds that terminate at chain plates bolted to the hull. The chain plates are strong enough to support the boat and were used during assembly in the factory to lift and move the boat around. The shrouds and stays are 1/8-inch 1x19 stainless steel cable with swaged eyes. The lower ends terminate with stainless steel "tang" adjusters, not turnbuckles. Not only are these cheaper devices, but they are, in my opinion, stronger and more reliable on a small boat where the mast is being raised and lowered frequently -- as long as the ring-dings are taped. The forestay carries either the hanked-on a working (100%) or a genoa jib. The M19 has a fixed backstay that is anchored to the aft stainless steel rail above the transom. The mainsheet and the steering is also anchored to this rail, so it’s a pretty substantial structure.

The boom is 8’-6” in length and its cross-section is 3” x 2-⅜” (Dwyer DM-4 is a close match). The gooseneck is 2’-3” above the foot of the mast and the cabin top. When the hatch is open you can stand up in the cabin without hitting your head on the boom. But the clear height in the cockpit is only about five feet. As a result, some M19s have extended masts and raised booms to increase the cockpit clearance.

The M19 owner’s manual specifies that the mast should rake 4 degrees aft. Blue Water Yachts (who provides MacGregor aftermarket parts and support) suggests that the mast rake should be 6-8 degrees (“more than most trailerables”). Raking a mast further aft tends to reduce excess lee helm and improve upwind pointing. The MacGregor manual indicates that the mast rake is correct when a small weight attached to the mainsail halyard should touches the cabin top about 20 inches behind the mast (24 inches equals 5 degrees of rake; 30 inches, 6 degrees; and 40 inches, 8 degrees). The rake is measured with “the boat in the water, the water ballast tank empty, no one aboard, and the weight of a 40-hp outboard on the transom.” I guess you need to be standing at a dock to figure this out.

The forestay and upper shrouds should end up being snug once the rake is set. The backstay is then set tight. The lower shrouds are adjusted to take out any mast curve. The weak point on this rig, according to the owner comments, is are the hinged, tubular aluminum spreaders, which might collapse under load. And many owners upgraded to fixed spreaders with heavier tubing. The bracket for the upgrade, as well as replacement shrouds and stays, appears to be still available from Blue Water Yachts

Sails


Blue Water Yachts (http://www.bwyachts.com/), an aftermarket part supplier for MacGregor sailboats, provides an interesting commentary on the M19 sailplan...

The 19 is a stiff, stable boat with a fair amount of hull drag and smallish rudders, it wants all the sail power you can put on it. Unless you sail in a very high wind area, almost everyone prefers the balance and performance of the boat with the 150% Genoa. Some very early 1992 models had a simple 3 wire rig with no spreaders and the headstay only about 3/4 of the way up to the masthead. Few of these boats were rigged to run a 150% Genoa, just a tiny 100% Jib. Many of these boats have been re-rigged to the newer masthead rig with spreaders. Sheet winches were an option on the 19, if your boat doesn't have winches on the cabin top, you will need to add them to use a 150% Genoa." (https://shop.bwyachts.com/articles.asp?id=257

My M19, built in 1993, has double shrouds and is the masthead rig. I'm sure I've got the original Doyle main sail that came with the boat. The loose-footed mainsail is spec’d at 91 sq-ft and has one reef that is 5-½ feet above the foot, bringing the area down to around 50 sq-ft. On many other boats this reduction in area would be the “second reef” (the first reef being about 12% of the luff length, or 30 inches for this sail). I suspect this was done just to save money at the sailmaker, and because M19 powersailer sailors don't reef. They just fire up the 40-hp outboard and go waterskiing.


The hanked-on working jib, also from Doyle, is specified at 76 sq-ft and is cut with a very high clew to make tacking easier. The sheets are led inside the shrouds through fairleads on the cabin top, then to two single-speed Lewmar 6 winches, and followed by cam-cleats on the cabin-top. The jib does not use turning blocks, and the fixed fairleads are 94 inches aft of the tack on the front of the cabin top, 19 inches off center, giving a theoretical sheeting angle of about 11 degrees. The info provided by Blue Water Yachts suggests that the relatively small jib does not need winches for trimming, and I confirmed that once I had the boat out on the water, but they are nice to have.


The genoa is 152 sq-ft in area, and the sheets are run outside the shrouds to turning blocks located at the front of the cockpit, then forward to the winches. If there is a cruising spinnaker (which I don't have), the turning blocks are relocated to the rear of the cockpit, temporarily strapped to the aft mooring cleats. A lot of owners added a track on the cockpit rail to accommodate an adjustable block. I can’t see that ever happening on my M19 unless I decide to play with a light-air screecher some day in the future.


Replacement sails, as well as other parts for the M19, appear to be still available from Blue Water Yachts. When I bought the boat you could also get new sails from Hyde Sails (who also supplied sails for the Potter sailboats). They showed a 97 sq-ft mainsail, a 105 sq-ft No. 3 jib, a 123 sq-ft No. 2 genoa, and a 137 sq-ft No. 3 genoa. Unfortunately, Hyde is not longer building sails for MacGregors, or for Potter boats...To borrow a phrase from Kurt Vonnegut's "Slaughterhouse Five," so it goes. You can still buy a sail kit from Sailrite and then build it yourself.


Running Rigging


The halyards were led through turning blocks at the base of the mast, through a couple of deck organizers on the cabin top corners, then aft to Spinlock cam-cleats. In addition to the stock cam-cleats that followed the jib winches, there was an extra set of cam-cleats.


And the centerboard was rigged to operate from the cockpit with a third Spinlock cam-cleat. The mainsail has luff slides to make it easy to get tie sail up and down the mast track. The hanked-on non-furling jib had been set up with a positive “downhaul” line, as evidenced by the guide attached to the bow pulpit and to the forward cabin top. And there was a “tiller tamer” at the helm. These are many of the same changes that I made on my Potter to make it easier to sail single-handed. And buying the M19 already set up for single-handed operation saved a lot of effort and money. I still have not figured out why there is an extra set of cam-cleats around the winches, and these will be removed.

In any event, I could not detect that any kind of quickie reefing was set up, although the boom has a hook at the tack, and the outhaul could be reset through the reef cringle on the leech (if you have the time and crew to do it, and the conditions are not too wild). You could probably set up a reef on the dock, and then shake it out, but it would be a pain to put the reef in if there was any serious breeze. The boat does have the optional vang to control sail twist, but only a rudimentary outhaul to adjust the sail flatness. In typical frugal MacGregor fashion, the outhaul consists of a cleat on the end of the boom. The original owner had added a Harken lazy-jack system (a plus!), which is consistent with the single-handed set-up for the halyards, the jib downhaul, and the centerboard. 

Centerboard and Rudder


As mentioned Part 1, a weak point on the M19 and 26X powersailors, which have centerboards, is their centerboard pendant and pulley -- something I neglected to check during my initial inspection. The board raising system consists of a multipart pulley system on the cabin floor that is connected to a stainless cable pendant. Notice, in the photo below, that the centerboard control line runs up the mast. There is another turning bullet block near the cabin top, and then the line heads aft, above the door to the "head", to a Spinlock cleat just inside the hatch opening. Theoretically it is possible to set the centerboard from the cockpit. Turns out there is a lot of resistance in a couple of 90-degree changes using regular braid rope, and this mod needs some work.


Before I settled the purchase I did climb under the boat to inspect and verify that the pennant and lower pulley were in good shape. The centerboard is hollow and has fill holes so that the centerboard does not float. Once the boat is out of the water with the centerboard up, the water inside drains right out. There are warnings in the owner's manual and prominently posted on the boat that the centerboard must be raised if motoring more than 5 mph.

On the cabin floor there are two round ports that provide access into the ballast tanks. You can see one of them in the photo above. They also provide access to the centerboard pivot bolt and the pennant pulley attachment. Here's a drawing from the owner's manual showing what's down there.


The M19 has a very narrow motorwell, and the outboard can be turned only a few degrees off center, so the rudders do most of the steering under both sail and under power. The M19 is unique because the rudders are short and fairly thick and it is steered from a traditional tiller, not a wheel like the 26X and 26M powersailers. The tiller-to-rudder articulation is located well above the transom top, and a common complaint is “sloppy steering.”


As I inspected my boat, I found that rudder tiller arm brackets did not fit the rudder posts. A 1/4-20 bolt was used for attachment, but the brackets rocked on the rudder post, and they needed to be shimmed.

All of the MacGregor powersailers have twin kick-up rudders. The kick-up rudder blades are hinged on custom stainless steel rudder posts, shown in the photo below.


The kick-up mechanism used on the M19 is probably one reason why MacGregor sailboats are frequently characterized as "cheaply built." MacGregor incorporated sacrificial plastic shear pins, or nylon bolts, to hold the hinged blades in the down position. The photo below shows the rudder blade down, with the stainless steel "transport" pin (normally used to lock the blades up for trailering).


Running aground breaks the pin, like a fuse in an electrical system, and hopefully protects the steering mechanism and rudder blade. But it's now impossible to steer the boat. And how do you replace it when you're out on the water? And furthermore, the shear pins must be strong enough to keep the rudders down while planing at full speed (according to the specs, up to 25 mph), but still able to shear through if you hit something solid. On the shallow Chesapeake Bay, I did not expect the pins to last very long; and several spares -- clearly homemade replacements -- were included with the boat. Re-designing the kick-up rudders would be on the top of the list.

Outboard and Prop

The M19 is specified for outboards up to 40 hp, and my boat had a 1995 Mercury with electric start, electric lift and an alternator. This outboard is a two-cycle engine with oil injection. The water pump impeller and oil pump impeller were both replaced during the summer, just before I bought the boat.

The outboard came with a 10-1/4x14 prop. The shop that serviced the outboard said that prop was very likely the stock prop that came with the outboard back in 1995. There's a lot of discussion on the forums (a good one to look through is on MacGregorSailors.com, https://macgregorsailors.com/forum/viewforum.php?f=7) on the best replacement outboards for the MacGregor 26 powersailers, and the "correct" prop seems to be endlessly debated. What is clear, however, is that all of MacGregor powersailors require lower pitch props. Owners indicate that their boats wind up being propped like a big pontoon boat with lots of drag. If the pitch is too high, the engine will never run efficiently (or hit it's rated "WOT" -- wide open throttle rpm spec), it will run slow (due to excess slippage), have poorer gas mileage (for the same reason), and will "speed" at low rpms -- just when you want to crawl into a slip -- with the extra bite. One of the first changes I made was replacing the 14-inch pitch with a 12-inch pitch prop. And that is probably still too high, based on subsequent comments from the motor tech. And I will need to add a tachometer to figure this out.

Accouterments


The cabin hatch cover is hinged, not a slider. Pull the hinge pins and it is removable. On a mooring, that would be a nice feature. Be forewarned -- the cover weighs about 25 pounds and it will probably sink to the bottom if it gets away. Some M19 owners modified their hatch covers to act like the "pop tops" that were fairly common on many of the smaller O'Days and Catalinas, and even some Hunters, with cabins.

The original wiring for the cabin and navigation lights is a well-known weak point for MacGregors -- and for many other boats built more than 20 years ago. It looked like lamp cord, and nothing was fused. The previous owner re-located the battery from a compartment amidship to a shelf in the "head" and added a bilge pump in one of the aft storage compartments, just ahead of the transom. M19’s were not shipped with bilge pumps -- the bilge is occupied with the water ballast tank, and the fill channel runs down the middle to a gate valve on the transom. It's not clear what the pump was doing, but water had gotten back there at some point.

The motor well drains to a thru-hull fitting on the starboard side above the waterline. The hose connecting the motor well drain and the outlet had a tee for the output of the bilge pump. There was no gate valve on outlet, and the hoses had single hose clamps.

The boat came with a single 8-pound Danforth anchor with 10 feet of ⅜-inch chain, and 70 feet of ½-inch nylon rode. The rest of mooring setup was stock: one mooring cleat on the foredeck and one on each side of the stern. The Mac powersailers did not come with anchor line chocks up forward, and many owners added them. The previous owners installed a nice bimini the covered the cockpit, but it was too big to work with the sail rig and was removed. Adding usable shade is near the top of the list.

My M19 doesn't have and apparently never had a boarding ladder. If I ended up overboard, I would have to try to climb back up on the rudders or the outboard. I feel that this potential hazard needs to be addressed without too much delay. The factory ladder was a custom design, but still looks like Blue Water Yachts can provide one for about $300. The boat did come with a vintage porta-potti. I don't think it had ever been used (the "head" is not very big); I immediately removed it from the boat and stuck it in a corner of my shop. Let me know if you need one to complete your MacGregor restoration project and need OEM parts.

The boat came with the original trailer, also built by MacGregor. For a 20-year old steel trailer, it was in pretty good shape. I suspect that it was stored indoors when it wasn't being used. Maybe it hadn't been used much if the owner kept the boat in a slip during the sailing season. The lights had been replaced with LED tail lights. As I mentioned in Part 1, I replaced the tires and wheels as a matter of routine if they are more than five years old.

Sailing 


Searching the internet, I found useful information what to expect once I got the boat out on the water (see, https://macgregor.sailboatowners.com/reviews.php?mid=158 ). The experience of M19 owners indicated that the boat sails very poorly under main alone, and is difficult to sail upwind even in good winds (not too surprising considering that motorsailing upwind is where the outboard becomes very useful). Because the high cabin top results in significant windage, this boat struggles to sail through the wind unless care it taken to time the tack through the waves. Like a catamaran, the jib can be backwinded to force the bow over. By the same analysis, reefing the mainsail will reduce heel but will make tacking even more difficult if there is no headsail. So a storm jib might be a valuable addition if reefing is anticipated. The boat will perform much better if it is not sailed close to the wind, and unless the water is flat, one should probably bear off just prior to a tack to get enough power to make it through the wind. Unless the route is primarily a reach or run, the best hanked-on headsail will be a small jib that can easily tack inside the forestay triangle. Any larger headsail will require help to get across. A roller-furler and headsail designed for adjustable area is a high-priced alternative (similar to a screecher that you roll in the sail each time you tack).

What's in Your Ditch Bag?

New Tech Bights article now out in issue No. 135 of Small Craft Advisor magazine .